Showing posts with label precision engineering service. Show all posts
Showing posts with label precision engineering service. Show all posts

Sunday, August 16, 2009

Shot Peening - A leading technique in Precision Engineering

Shot peening is a cold working process in precision engineering industry in which small spherical media called “shot” bombard the surface of a part. During the shot peening process, each piece of “shot” that strikes the material acts as a tiny Peening hammer, imparting to the surface a small indentation or dimple. To create the dimple, the surface of the material must yield in pressure. Below the surface, the material tries to restore its original shape, thereby producing below the hollow dimple, a hemisphere of cold-worked material highly strained in compression.


Nearly all fatigue and stress corrosion failures originate at the surface of a part, but cracks will not initiate or propagate in a compressively stressed zone. Because the overlapping dimples from shot Peening create a uniform layer of compressive stress at metal surfaces, shot peening provides considerable increases in part life. Compressive stresses are beneficial in increasing resistance to fatigue failures, corrosion fatigue, stress corrosion cracking, hydrogen assisted cracking, fretting, galling and erosion caused by cavitations. The maximum compressive residual stress produced just below the surface of a part by shot peening is at least as great as one-half the yield strength of the material being shot peened.

Peening is useful in a number of precision engineering services such as it can stimulate the aerodynamic curvature in metallic wing skins used in advanced aircraft designs. Additional applications for shot peening include work hardening through cold work to improve wear characteristics, closing of porosity, improving resistance to inter granular corrosion, straightening of distorted parts, surface texturing and testing the bond strength of coatings. Precision engineering company especially metal improvement specialists can better cope up with the requirements of peening industry.

Tuesday, August 11, 2009

Precision Engineering and Water Jet Cutting Applications


Lone Star LWD Precision Engineering is a world leader in ultra-high pressure (UHP) waterjet cutting technology. Lone Star LWD has opted for 100hp Streamline SL-V 100 manufactured by KMT. This powerful, reliable pump will allow us to cut thicker, tougher metals much more effectively, thus making the process extremely competitive when competing against more traditional profiling methods.

Waterjet Cutting Applications
Waterjets cut everything from bread, fudge brownies and cherries to rubber gaskets, diapers, carpets and so on. Waterjets also are an excellent alternative for cutting soft materials that are flat to smashing when cut with traditional cutting devices.

Abrasivejet Cutting Applications
Abrasivejets or abrasive water jets (also commonly referred to as waterjets) uses a combination of water and garnet to cut through materials considered “unmachinable” by conventional cutting methods. The ability to pierce through material also eliminates the need and cost of drilling starter holes. Abrasivejets provide extremely accurate cuts with a high degree of repeatability over a wide range of materials and shapes that gives a strong hold to the precision engineering company. Abrasive waterjets are ideal for cutting metals, stone, ceramic tile, glass, plastic and other hard materials.

Water Jet Surface Preparation, Cleaning and Coating Removal
Waterjet surface preparation, ultra-high pressure (UHP) cleaning and coating removal equipment is used in a wide variety of applications, from cleaning ship hulls, decks and fish holds down to bare metal, to blasting away old highway lines and removing corrosion from parts.

Applications Domain of Water Jet Cutting
Some of the significant precision engineering services in the field of waterjet cutting are listed below:
  • Coating Removal - Water Blasting
  • Job Shop Waterjet Cutting
  • Nuclear
  • Pulp/Paper
  • Rock Drilling
  • Research and Development
  • Chemical
  • Railroad Tank Ultra High Pressure Cleaning
  • Packaging
  • Food Cutting
  • Precision Cutting
  • Oil Well Servicing
  • Ship Cleaning
  • Automotive
  • Etc.